Pallet flow racking is a type of storage unit that utilizes first-in, first-out or FIFO for depositing and retrieval.
The design typically incorporates vertical steel lines supported by roller lanes.
These lanes are set on a slight incline at one end, away from the load. As pallets are unloaded from the end of the rack, the previously entered pallets are conveyed to the front. Pallet flow racking systems offer a lot of advantages. The FIFO method helps prevent inventory from getting lost in the back and optimizes rotation. The process supports quick and efficient inventory turnover. The design uses deep lanes for greater storage of pallets with fewer aisles. This conserves space and elevates productivity by lessening travel time for loading and picking. For most operations, space is allocated for equipment such as utility carts, forklifts and more. Storage space needs to be maximized both horizontally and vertically. Pallet flow racking systems are an ideal solution for storing a large number of pallets in a small space. There is very little wasted space. Multiple cartons that include heavy loads are more easily handled with the FIFO process. In those areas of the warehouse where there is heavy foot traffic, an efficient method of transport and transfer of bulky loads is essential. Pallet flow racking is helpful because there is one channel where items are stored and then unloaded from the racks. This promotes greater organization and productivity. Less time is spent by employees navigating the warehouse for storage and unloading. It’s not necessary to operate multiple forklifts simultaneously. The design of the pallet flow racking system reduces replenishment for picking.